Wavin Improves Internal Logistics with MAXAGV Automation

About Wavin

Wavin is a global leader in sustainable water management, plumbing, and climate solutions. With over 60 years of experience, the company operates in 40+ countries, providing advanced piping systems for water supply, drainage, and urban infrastructure. Wavin’s innovative solutions helps tackle challenges like flooding, pollution, and energy efficiency, contributing to smarter, more sustainable cities. Wavin invests in research and development to drive positive change in water and energy systems, shaping the future of resilient urban environments.

The Challenge: The Need for a Modernized AGV Fleet

In a highly competitive industry where efficiency and automation are essential, a leading plastic pipe manufacturer encountered a growing challenge. Their 24/7 production facility relied on an outdated AGV system with five vehicles that struggled to meet increasing production
demands. The aging technology was not only inefficient but also lacked the necessary safety features and adaptability for a modern manufacturing environment. To overcome these challenges, the company required a reliable, future-proof automation solution that could seamlessly integrate with their production processes while enhancing transport efficiency.

The Solution: MAXAGV’s New FX10 AGV System

Understanding the customer’s needs, MAXAGV designed and implemented a new, highly reliable and efficient AGV system. In 2013, the outdated fleet was replaced with four FX10 AGVs, a model specifically engineered for bin transport. Through detailed analysis and system planning, MAXAGV was able to reduce the number of AGVs from five to four without compromising productivity and efficiency. This optimization resulted in lower operational costs, improved workflow, and a streamlined material handling process. This creates a highly sustainable and cost effective
solution for businesses looking to optimize logistics and reduce operational expenses. With this system in place, companies can eliminate bottlenecks and reduce the risks associated with manual handling of materials.

Customer Benefits and Outcomes

ince the system was installed in 2013, it has contributed to stable and reliable production with continuous expansions to further improve logistics. The system has been continuously refined to meet growing operational demands while maintaining its high level of performance.
All internal processes are now fully automated, except for the manual handling of trucks for trailer loading and unloading. This reduces reliance on human labor, minimizes errors, and improves overall efficiency. By implementing MAXAGV’s automated solutions, companies benefit from
reduced labor costs, improved workplace safety, and enhanced efficiency in warehouse operations. The automation of internal transport processes ensures consistency, accuracy and reliability, making it an essential investment for businesses aiming to streamline their logistics operations. This investment highlights the system’s reliability and effectiveness in optimizing logistics, making it a trusted choice for companies seeking automation in their warehousing and production processes.

The Result: Optimized Material Flow

The AGV system has resulted in an efficient and fully integrated material handling solution. It consists of four FX10 units with a broadened base, designed for smooth bin transport. The fleet collectively covers over 60 km per day, with each AGV running approximately 15 km. The system supports transport and storage functions, seamlessly integrating with AGVs, cranes, conveyors, production PLCs, and the customer’s host system. The AGV fleet facilitates the movement of bins from 18 machines to the warehouse and 16 designated pickup/drop-off floor locations. It also manages pallet transport to 11 machines, executing around 2,500 transports per week.
Additionally, the Max system oversees inventory management for high-bay cranes, handling 1,125 storage locations. It ensures the efficient transport of bins to and from lorries via a conveyor system, carrying out approximately 2,700 transports per week. This seamless
integration and automation create a highly reliable and optimized material flow, enhancing productivity and overall warehouse performance.